Our
success at Barckhoff Welding Management, in the final analysis, is measured by
the success of our clients and how we can help them make their welding
operations more profitable by improving their welding quality and productivity.
That is what we have been dedicated to for the past thirty years, and that is
what we intend to continue to do.
Some
of our clients have been very gracious in letting us know what impact our work
with them has had on them as individuals as well as on their business:
|
A
former president of three different companies said: “When President
of three companies, I worked with and developed a good understanding of the
Total Welding Management System and the Barckhoff Method which helped our
companies improve their product quality and productivity.”
|
|
A Vice
President and General Manager for a medical equipment manufacturer said:
“As Vice President of Engineering and General Manager for a billion dollar
plus major medical device manufacturer…we had ongoing quality problems
with complex assemblies. Jack introduced our organization to the Total
Welding Management System using the Barckhoff Method. A stem to stern
makeover of the complete process was made. Implementation of Total Welding
Management met our goals and quality improvement expectations. As a
bonus, we were able to meet FDA compliance and ISO 9001 certification.
The ultimate success came from our assembly supervisor who said ‘we
don’t need hammers at final assemble now.”
|
|
A
Vice President of an industrial fan manufacturer said: “The
Barckhoff Welding Management system engagement has been the finest
experience of my entire career. It provides clear, measurable benefits
for everyone involved in the initiative.”
|
|
An
Operations Manager for a mining machinery manufacturer said:
“We were all quite shocked, after hiring Barckhoff Welding
Management to conduct a Survey and Evaluation of our welding operations, by
the magnitude of the savings when Jack presented us with the survey results.
His initial report also included specific and detailed recommendations on
where the savings were and what we had to do to get them.
Total Welding Management
provided us with the roadmap that we needed to solve our high welding cost
problems.”
|
|
An
Operations Manager for a truck body manufacturer said, “ The Barckhoff
Welding Management program has been the single most significant change in
quality improvement of our products since we started building truck bodies.
The science of welding approach to our processes has dramatically
improved the quality of our welds and enhanced our product consistency,
leapfrogging us into automotive quality specifications.
The Barckhoff system is now an important part of our company
culture.”
|
|
A
Vice President of Production for a barge builder said, “Faced with the
need to add a lot of new welders in a short period of time to meet our
customer demand, we hired Barckhoff Welding Management to work with us to
develop an in-house welder training program and teach us about the Barckhoff
Method and the science of welding. As a result we were able to effectively
add 100 new welders in a year. The program also showed us that we had a
significant opportunity to reduce our weld-metal volume by eliminating
overwelding as well as improve our welding processes. The entire
program allowed us to meet a peak in our business very effectively.”
|
|
A
Senior Vice President of truck body manufacturer who was able to respond to rapid growth
opportunities after having implemented Total Welding Management said:
“When we hire new people we immediately put them through the system not
allowing anyone to start in the welding department without going through
qualification training. In 2004, we increased our business by 42%,
hired 104 people and all were absorbed into the welding operations with
minimal disruption and our quality did not suffer.” "In
2005 our business grew by 50% over 2004, we hired an additional 134 people
with the same excellent results we had in 2004. As over 50% of our employees
are welders, the benefits that we gained from the system are far reaching
and include better quality, more consistent welding, improved through-put,
less consumable spending, plus the disciplines we needed to manage our
welding operations more effectively." |